China 210kn Anti Fog Toughened Suspension Tempered Glass Insulator IEC U210BP Manufacturer, Factory

High Voltage Line Toughened Glass Suspension Insulator 210 kN Anti-Pollution IEC Standard Isolators Toughened Glass Disc

Product Description

Product Information
U210BP Insulator
Model: U210BP
U: Refers To Disc Suspension Insulator
210: Indicates a rated Mechanical failing load of 210kN
B: For Ball And Socket Type
P: For Anti-Pollution type glass Insulator

320: Diameter of the insulator disc is 320mm (280mm also available).
170: Height of the insulator structure is 170mm.
550: Creepage distance is 550mm (450mm also available).

Type: Anti-Pollution Profile Toughened Suspension Type

Rated mechanical load: 210kn (approx. 21 tons)

Purpose: Widely applicable as insulation support for medium and high voltage transmission lines and substation equipment, capable of stable operation under various climatic conditions.


Complies with IEC60383-1:1993, MOD / GB/T1001.1
Connection structure according to GB/T4056-2008 (IEC60120:1984, MOD) and BS 3288 part III.
Locking pin: W-pin or R-pin available (R-pin is standard for U210BP).
Product Drawing
Product Technical Drawing
Product Technical Parameters
Parameter Item Unit Value (U210BP)
Mechanical failing load kN 210
Nominal Diameter D mm 320
Nominal Spacing P mm 170
Creepage distance L mm 550
Socket coupling mm 20
Wet power frequency withstand voltage kv 55
Dry lightning impulse withstand voltage kv 140
Power frequency puncture voltage kv 130
Radio interference voltage (10kV 1MHz) μv 50
Corona visual test P/C kv 18/22
Power frequency electric arc voltage ka 0.12S/20kA
Impulse puncture voltage P.U 2.8
Net weight per unit kg 10.2
Suspension Insulator Components
Insulator Components

Suspension insulators consist of the following elements:

  • Dielectric: Toughened glass with specific shape for various environmental conditions.
  • Cap: Hot-dip galvanized nodular or ductile malleable cast iron.
  • Pin: Hot-dip galvanized forged steel.
  • Assembly: Assembled using high-grade aluminous cement to withstand thermomechanical stress.

The unit is secured with a stainless steel or phosphor bronze locking device (split pin). For heavy pollution areas, an anti-corrosion zinc sleeve (sacrificial anode) for the pin is highly recommended.

Glass Insulator Shell Cross-Section

Under long-term electrical stress, contaminants can trigger local arcs. The optimized creep distance helps disperse the electric field strength, reducing the risk of local discharge and extending the service life.

Cross-section View
Product Gallery
U210BP Display 1 U210BP Display 2 U210BP Display 3
Frequently Asked Questions (FAQ)
Q: What does the "210" in the U210BP model name represent? A: The number 210 indicates that the insulator has a rated mechanical failing load of 210kN, which is approximately equivalent to 21 tons.
Q: What are the primary materials used in the construction of this insulator? A: It consists of a toughened glass dielectric, a hot-dip galvanized cast iron cap, and a forged steel pin, all bonded with high-strength aluminous cement.
Q: Is this insulator suitable for high-pollution environments? A: Yes, the "P" in the model signifies "Anti-Pollution." It features a 550mm creepage distance designed specifically to prevent flashovers in contaminated areas.
Q: What international standards does the U210BP follow? A: The product complies with IEC60383-1 for testing and IEC60120/BS 3288 for connection structures.
Q: What type of locking device is used for the coupling? A: It typically uses an R-pin locking device made of stainless steel or phosphor bronze, though a W-pin can be provided upon request.
Q: Why is a zinc sleeve recommended for some pins? A: An anti-corrosion zinc sleeve acts as a sacrificial anode, protecting the forged steel pin from corrosion in lines exposed to heavy pollution.

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